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高温埋地输送管道缓蚀剂防腐措施研究2021-03-24

Study on corrosion protection of corrosion inhibitor for high temperature buried pipeline

作者单位:1. 西安石油大学材料科学与工程学院,2. 中国石油新疆油田油气储运分公司,3. 中国石油长庆油田第二采油厂, 4. 中国石油长庆油田油气工艺研究院
中文关键字:固体缓蚀剂;释放率;缓蚀效果;电化学测试;缓蚀机理
英文关键字:Solid-form corrosion inhibitor; Release rate; Inhibition effectiveness; Electrochemical test; Inhibition mechanism
中文摘要:通过固体缓蚀剂的释放率测试、缓蚀效果评价,结合线性极化、动电位极化和交流阻抗图谱(EIS)等电化学测试分析,探讨其缓蚀作用机理及在高温埋地输送管道防护中的适用性。结果表明:在管输工况条件下,固体缓蚀剂释放时间为33 d。当固体缓蚀剂加药量为5 000 mg/L时,可以显著降低T/S52K钢的腐蚀速率,在模拟管输工况条件下,其缓蚀效率为89.16%。添加固体缓蚀剂后,T/S52K钢的极化电阻Rp迅速升高,电极反应阻力增大,自腐蚀电位显著正移,腐蚀速率明显降低;缓蚀剂成相膜层主要通过阻滞阴极电化学反应,发挥缓蚀作用。固体缓蚀剂的释放组元可在金属表面形成“成相的”膜层,随着腐蚀时间的延长,缓蚀剂成相膜层的膜阻Rm显著增大。通过简单有效的评价方法得到固体缓蚀剂的释放速率及最佳加药量,对固体缓蚀剂的实际应用具有指导意义。

英文摘要:

The solid-form corrosion inhibition mechanism and its applicability in high temperature buried pipeline protection were discussed, via the releasing rate test, inhibition effectiveness evaluation, and the electrochemical test & analysis of linear polarization, dynamic potential polarization and EIS. The results showed that the releasing time of the solid inhibitor was 33 d under the pipeline operating condition. When the concentration of solid-form corrosion inhibitor was 5 000 mg/L, the corrosion rate of T/S-52K steel can be significantly reduced, and the inhibition effectiveness was 89.16% under the simulated pipeline operating condition. After injecting the solid-form corrosion inhibitor, the polarization resistance Rp of T/S-52K steel increased rapidly, the reaction resistance of the electrode increased, the corrosion potential moved forward significantly, and the reduction in corrosion rate was obvious. The film of corrosion inhibitor played a role of corrosion inhibition mainly by blocking the cathodic electrochemical reaction. The release components of the solid-form corrosion inhibitor can form a“phase forming”film on the metal surface, and the membrane resistance Rm of the corrosion inhibitor film increased significantly with the extension of the corrosion time frame. From the simple but effective assessment method, the derived release rate and optimum dosage of solid-form corrosion inhibitor can be used as a reference for actual implementation of this type of inhibitor.